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Effect of cutting speed on the surface integrity of face milled 7050-T7451 aluminium workpieces
(Elsevier Ltd., 2018)
The guarantee of surface integrity has become a primary objective for researchers when analysing the reliability of machined aircraft aluminium alloy structural parts in high-speed machining. This work studies the effect ...
An optimization methodology for material databases to improve cutting force predictions when milling martensitic stainless steel JETHETE-M152
(Elsevier Ltd., 2018)
A material database for JETHETE-M152 was developed applying a novel methodology for improving the precision of cutting forces. This approach defines a variable specific edge force depending on the feed rate and cutting ...
Experimental and FEM analysis of surface integrity when broaching Ti64
(Elsevier, 2018)
The performance of aeronautic critical components is strongly dependent on its fatigue behavior, which is directly linked to their surface integrity condition. Broaching operation is a machining operation extensively used ...
A Coupled Eulerian Lagrangian Model to Predict Fundamental Process Variables and Wear Rate on Ferrite-pearlite Steels
(Elsevier B.V., 2017)
A coupled Eulerian-Lagrangian Finite Element model of the orthogonal cutting process was developed to predict the influence that ferritepearlite steel variants have on fundamental process variables and tool wear. As a case ...
Influence of Microstructure on Chip Formation when Broaching Ferritic-Pearlitic Steels
(Elsevier B.V., 2017)
Broaching is a specific process characterized by relatively low cutting speeds and uncut chip thicknesses. The latter is in the range of 0.1 to 0.25 mm in the roughing section of the tool but can decrease down to 0.0015 ...
The CEL Method as an Alternative to the Current Modelling Approaches for Ti6Al4V Orthogonal Cutting Simulation
(Elsevier B.V., 2017)
The finite element approach is often adopted to study the machining process. The Lagrangian and Eulerian formulations or even Arbitrary Eulerian-Lagrangian (ALE), one of their combinations, are the most employed in the ...
The capacity of statistical features extracted from multiple signals to predict tool wear in the drilling process
(Springer Verlag, 2019)
Industrial processes are being developed under a new scenario based on the digitalisation of manufacturing processes.Through this, it is intended to improve the management of resources, decision-making, ...
Drilling test data from new and worn bits
(2019)
This directory contains the raw data acquired by Mondragon Unibertsitatea during the execution of drilling tests. These data were used to obtain the results presented in the article "The capacity of statistical features ...
Experimental analysis of cutting force reduction during ultrasonic assisted turning of Ti6Al4V
(Elsevier Ltd., 2019)
The machining of difficult-to-cut materials involves limitations leading to low productivity in conventional machining processes due to high cutting forces and tool wear rates. The ultrasonic ...
New Calibration method to measure Rake Face Temperature of the tool during Dry Orthogonal Cutting using Thermography
(Elsevier Ltd., 2018)
A new method for measuring temperature in the rake face of a tool during dry orthogonal cutting using ther-
mography is presented. In addition, a new technique is also used to calibrate the infrared camera. Using ...
Determination of emissivity and temperature of tool rake face when cutting AISI 4140
(Elsevier B.V., 2019)
A method for measuring tool temperature in the tool/chip contact zone of the rake face of a tool during dry orthogonal cutting using thermography is presented. This method used a new calibration method that combined with ...
Finite Element Prediction of the Tool Wear Influence in Ti6Al4V Machining
(Elsevier, 2015)
Ti6Al4 V is a titanium alloy widely used in the aeronautical industry and machining is often adopted to manufacture it. These parts must satisfy requirements specified by the customer. A crucial characteristic of aircraft ...
Evolution of residual stresses induced by machining in a Nickel based alloy under static loading at room temperature
(Elsevier, 2014)
Tensile residual stresses are very often generated on the surface when machining nickel alloys. In order to determine their influence on the final mechanical behaviour of the component residual stress stability should be ...
Machining behaviour of Ti-6Al-4V and Ti-5553 alloys in interrupted cutting with PVD coated cemented carbide
(Elsevier, 2012)
Machining behaviour of Ti-5553, Ti-6Al-4 V mill-annealed (MA) and Ti-6Al-4 V solution treated and aged (STA) alloys was studied in different interrupted cutting operations using PVD coated cemented carbide tools. Single ...
Numerical Simulation of Surface Modification During Machining of Nickel-based Superalloy
(Elsevier, 2015)
The main objective of this study is to implement a reliable FE model of the orthogonal machining of a Nickel based superalloy for the prediction of microstructural changes occurring during the process. A FE numerical model ...
A sensibility analysis to geometric and cutting conditions using the particle finite element method (PFEM)
(Elsevier, 2013)
The (PFEM) is employed to simulate orthogonal metal cutting of 42CD4 steel. The objectives of this work are mainly three: The first one is to validate PFEM strategies as an efficient tool for numerical simulation of metal ...
Simulation of distortion due to machining of thin-walled components
(Elsevier, 2013)
The distortion of components is strongly related to the residual stress state induced by manufacturing processes like heat treatment, forming or machining. Each process step affects the initial stress state of the following ...
Surface machining condition and fatigue life on Inconel 718
(Elsevier, 2018)
Life assessment of components working in aero-engines at elevated temperatures is critical. Machining has a serious effect on these nickel-based alloys, for example in turbine discs, affecting their life in service. Machining ...
Microstructure based flow stress model to predict machinability in ferrite–pearlite steels
(Elsevier Ltd., 2019)
A new flow stress model is proposed to describe the behaviour of ferrite–pearlite steels based on microstructure properties, including the effect of high strains, strain rates and temperatures. The model introduces strain ...
Multi revolution finite element model to predict machining induced residual stresses in Inconel 718
(Elsevier, 2013)
Inconel 718 is commonly used in structural critical components of aircraft engines due to its mechanical thermal properties at high temperatures, which makes it to be considered as a difficult to machine material. In these ...