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Investigating the performance of 410, PH13-8Mo and 300M steelsin a turning process with a focus on surfacefinish
(Elsevier Ltd., 2020)
This study generated novel behavioural data for three engineering steels undergoing a turning process. The materialswere hardened 410, PH13-8Mo and 300M, two stainless steels and one high strength steel respectively. A ...
Mechanics of milling 48-2-2 gamma titanium aluminide
(Elsevier Ltd., 2020)
Accurate and fast prediction of cutting forces is important in high-performance cutting in the aerospace industry. Gamma titanium aluminide (γ-TiAl) is a material of choice for aerospace and automotive applications due to ...
The contribution of microstructure and friction in broaching Ferrite–Pearlite steels
(Elsevier Ltd., 2020)
Ferrite-Pearlite (FP) steels are used in many automotive components. However, their machinability in low cutting speed processes appears to be highly dependent on their metallurgical state. An experimental approach combining ...
Measurement of plastic strain and plastic strain rate during orthogonal cutting for Ti-6Al-4V
(Elsevier Ltd., 2021)
Finite Element Modelling used to predict machining outcomes needs to be supplied with the appropriate material thermomechanical properties which are obtained by specific testing devices and methodologies. However, these ...
A novel methodology to characterize tool-chip contact in metal cutting using partially restricted contact length tools
(2021)
A novel methodology to map the friction and normal stress distribution on the rake face using Partially Restricted Contact Length Tools in orthogonal cutting tests is proposed. The influence of cutting speed, feed and ...
In-SEM micro-machining reveals the origins of the size effect in the cutting energy
(Springer Nature, 2021)
High-precision metal cutting is increasingly relevant in advanced applications. Such precision normally requires a cutting feed in the micron or even sub-micron dimension scale, which raises questions about applicability ...
Modeling of Drag Finishing: Influence of Abrasive Media Shape
(MDPI, 2021)
Drag finishing is a widely used superfinishing technique in the industry to polish parts under the action of abrasive media combined with an active surrounding liquid. However, the understanding of this process is not ...
Inverse Identification of the Ductile Failure Law for Ti6Al4V Based on Orthogonal Cutting Experimental Outcomes
(MDPI, 2021)
Despite the prevalence of machining, tools and cutting conditions are often chosen based on empirical databases, which are hard to be made, and they are only valid in the range of conditions tested to develop it. Predictive ...
Uncut chip geometry determination for cutting forces prediction in orthogonal turn-milling operations considering the tool profile and eccentricity
(Elsevier Ltd., 2021)
The cutting forces generated in machining are responsible for the tool deflection, part distortion, and features as chatter; therefore, their accurate estimation is fundamental to defining stable and safe working conditions ...
An analytical approach to calculate stress concentration factors of machined surfaces
(Elsevier Ltd., 2021)
Machining operations affect the properties of the final surface layer, and these can impact on its functional per- formance, particularly on fatigue behaviour. Among the properties of the machined surface, surface topography ...
Surface Integrity When Machining Inconel 718 Using Conventional Lubrication and Carbon Dioxide Coolant
(Elsevier Ltd., 2020)
Surface integrity induced by machining process affects strongly the performance of functional products, for instance, the fatigue life as well as the resistance to stress corrosion cracking. Consequently, it is relevant ...
Broaching: Cutting tools and machine tools for manufacturing high quality features in components
(Elsevier Ltd., 2020)
Broaching is a unique machining process with high accuracy and surface quality, which is employed in massand batch production for the manufacture of components with highly complex geometries. It involves the use of ...
A novel indirect cryogenic cooling system for improving surface finish and reducing cutting forces when turning ASTM F-1537 cobalt-chromium alloys
(Springer, 2020)
This paper presents a novel indirect cryogenic cooling system, employing liquid nitrogen (LN2) as a coolant for machining the difficult-to-cut ASTM F-1537 cobalt-chromium (CoCr) alloy. The prototype differs from the already ...
Surface drag analysis after Ti-6Al-4V orthogonal cutting using grid distortion
(Elsevier Ltd, 2020)
Surface integrity directly affects the mechanical behavior of the workpiece, which is especially relevant on fatigue behavior. To characterize the quality of the machined surface, aspects such as material damage, roughness ...
Mechanical and electrical properties of additively manufactured copper
(IOP Publishing, 2021)
Additive Manufacturing (AM) has become the new paradigm of design and production strategies. While structural and functional materials are the most implemented ones, it is also possible to manufacture parts using precious ...
Influences of Cutting Speed and Material Constitutive Models on Chip Formation and their Effects on the Results of Ti6Al4V Orthogonal Cutting Simulation
(2021)
The highly used Ti6Al4V alloy is a well know hard-to-machine material. The modelling of orthogonal cutting process of Ti6Al4V attract the interest of many researchers as it often generates serrated chips. The purpose of ...
Sensitivity analysis of the input parameters of a physical based ductile failure model of Ti-6Al-4V for the prediction of surface integrity
(Elsevier Ltd, 2020)
In machining of Ti-6Al-4V, it is commonly reported the appearance of segmented chip produced by adiabatic shearing (at high cutting speeds) and lack of ductility (at low cutting speeds). Moreover, machining is a manufacturing ...
Influence of lubrication condition on the surface integrity induced during drag finishing
(Elsevier Ltd, 2020)
Tribofinishing is one of the most popular polishing process in industry. The action of small abrasive media around parts enables to reduce significantly surface roughness and at the same time, to induce compressive residual ...
Experimental investigation of contact forces and temperatures in rubbing interactions of honeycomb interstate seals
(IOP Publishing, 2021)
The new architecture of high velocity aircraft engines includes labyrinth-honeycomb interstate seals to improve the engine’s stability. To increase these engines capacity a commonly used strategy is to reduce the clearance ...
Analysis of the Tool Stick-Out Influence on Machining Chatter
(2021)
Increased stability in machining processes is highly desired by all machining industries when vibrations and specially chatter occur. This phenomenon is defined as a self-excited vibration that occurs due to the regeneration ...