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Effect of cutting speed on the surface integrity of face milled 7050-T7451 aluminium workpieces
(Elsevier Ltd., 2018)
The guarantee of surface integrity has become a primary objective for researchers when analysing the reliability of machined aircraft aluminium alloy structural parts in high-speed machining. This work studies the effect ...
Experimental and FEM analysis of surface integrity when broaching Ti64
(Elsevier, 2018)
The performance of aeronautic critical components is strongly dependent on its fatigue behavior, which is directly linked to their surface integrity condition. Broaching operation is a machining operation extensively used ...
The CEL Method as an Alternative to the Current Modelling Approaches for Ti6Al4V Orthogonal Cutting Simulation
(Elsevier B.V., 2017)
The finite element approach is often adopted to study the machining process. The Lagrangian and Eulerian formulations or even Arbitrary Eulerian-Lagrangian (ALE), one of their combinations, are the most employed in the ...
Evolution of residual stresses induced by machining in a Nickel based alloy under static loading at room temperature
(Elsevier, 2014)
Tensile residual stresses are very often generated on the surface when machining nickel alloys. In order to determine their influence on the final mechanical behaviour of the component residual stress stability should be ...
A comparative study of residual stress profiles on Inconel 718 induced by dry face turning
(Elsevier, 2011)
Residual stress profiles induced by different dry face turning conditions are compared employing X-ray diffraction method, Hole-Drilling method and Finite Element Modelling. It is well known that the surface integrity ...
A novel methodology to characterize tool-chip contact in metal cutting using partially restricted contact length tools
(2021)
A novel methodology to map the friction and normal stress distribution on the rake face using Partially Restricted Contact Length Tools in orthogonal cutting tests is proposed. The influence of cutting speed, feed and ...
An analytical approach to calculate stress concentration factors of machined surfaces
(Elsevier Ltd., 2021)
Machining operations affect the properties of the final surface layer, and these can impact on its functional per- formance, particularly on fatigue behaviour. Among the properties of the machined surface, surface topography ...
Surface Integrity When Machining Inconel 718 Using Conventional Lubrication and Carbon Dioxide Coolant
(Elsevier Ltd., 2020)
Surface integrity induced by machining process affects strongly the performance of functional products, for instance, the fatigue life as well as the resistance to stress corrosion cracking. Consequently, it is relevant ...
Reduction of distortions in large aluminium parts by controlling machining-induced residual stresses
(Springer, 2018)
Large aluminium monolithic parts used in the aeronautic industry frequently show significant geometric distortions after the machining process. These distortions are the consequence of the initial residual stresses of the ...
Surface topography irregularities generated by broaching
(Elsevier Ltd., 2022)
Surface topography irregularities generated by broaching are analysed. Experimental tests were carried out on three workpiece materials: AISI 1045, Ti-6Al-4V, and Inconel 718, varying the cutting speed, rise per tooth, and ...
Effect of innovative finishing operations on the tribological performance of steel 27MnCr5
(Elsevier Ltd., 2022)
Transmission shafts used in the automotive sector must have a good tribological performance, and therefore an enhanced surface integrity. This paper aims to study the effect of eco-friendly innovative finishing operations ...
Enhancing surface integrity of A7050-T7451 aluminium alloy by pneumatic machine hammer peening
(Elsevier Ltd., 2022)
Aerostructures withstand cyclic mechanical loads and therefore, their design must fulfil surface integrity and fatigue strength requirements. This paper studies the effect of pneumatic machine hammer peening on surface ...
Influence of cryogenic grinding surface on fatigue performance of carburised 27MnCr5
(Elsevier, 2023)
Automotive transmission components are subjected to cyclic loads and, thus, must have a reliable fatigue performance. Since fatigue cracks nucleate at the surface, it is necessary to guarantee that its surface integrity ...
Sensitivity analysis of the input parameters of a physical based ductile failure model of Ti-6Al-4V for the prediction of surface integrity
(Elsevier Ltd, 2020)
In machining of Ti-6Al-4V, it is commonly reported the appearance of segmented chip produced by adiabatic shearing (at high cutting speeds) and lack of ductility (at low cutting speeds). Moreover, machining is a manufacturing ...
Influence of tool wear on residual stresses when turning Inconel 718
(Elsevier, 2016)
This paper analyzes the effect of tool wear on residual stresses when turning. Inconel 718 discs were machined for prolonged periods at several cutting speeds, feed-rates and depth of cut. Tests were interrupted to measure ...
Effect of surface integrity generated by machining on isothermal low cycle fatigue performance of Inconel 718
(Elsevier Ltd., 2022)
Critical aero-engine components such as turbine discs must withstand severe cyclic stresses, which can eventually lead to low cycle fatigue (LCF) failures. These components are made of difficult-to-cut alloys and machining ...
Experimental evaluation and surface integrity analysis of cryogenic coolants approaches in the cylindrical plunge grinding
(Nature Publishing Group, 2021)
Replacement of pollutant fuids with eco-friendly strategies in machining operations signifcantly contributes to protecting the environment, diminishing global warming, and ensuring a healthier workplace for employees. This ...
Force Prediction Methodology for Complex Shape Broaching
(Elsevier B.V., 2023)
Broaching is widely used for the manufacturing of complex geometries which requires high dimensional accuracy and surface finishing (e.g., fir tree, dovetail). A software development for force prediction in complex shape ...