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A Coupled Eulerian Lagrangian Model to Predict Fundamental Process Variables and Wear Rate on Ferrite-pearlite Steels
(Elsevier B.V., 2017)
A coupled Eulerian-Lagrangian Finite Element model of the orthogonal cutting process was developed to predict the influence that ferritepearlite steel variants have on fundamental process variables and tool wear. As a case ...
New Calibration method to measure Rake Face Temperature of the tool during Dry Orthogonal Cutting using Thermography
(Elsevier Ltd., 2018)
A new method for measuring temperature in the rake face of a tool during dry orthogonal cutting using ther-
mography is presented. In addition, a new technique is also used to calibrate the infrared camera. Using ...
Determination of emissivity and temperature of tool rake face when cutting AISI 4140
(Elsevier B.V., 2019)
A method for measuring tool temperature in the tool/chip contact zone of the rake face of a tool during dry orthogonal cutting using thermography is presented. This method used a new calibration method that combined with ...
An optimization methodology for material databases to improve cutting force predictions when milling martensitic stainless steel JETHETE-M152
(Elsevier Ltd., 2018)
A material database for JETHETE-M152 was developed applying a novel methodology for improving the precision of cutting forces. This approach defines a variable specific edge force depending on the feed rate and cutting ...
FEM modeling of hard turning 42CrMoS4 steel
(Elsevier B.V., 2019)
A mechanistic model to predict cutting force on orthogonal machining of Aluminum 7475-T7351 considering the edge radius
(Elsevier B.V., 2019)
The ploughing force related with action of edge radius is an important factor which influences flow stress, chip formation or surface integrity. Some fraction of the cutting forces are called parasitic (additional) forces ...
Innovative Method dedicated to the development of a ferrite-pearlite grade regarding its MAChinability (IMMAC): final report
(Oficina de Publicaciones de la Unión Europea, 2019)
Ferrite-pearlite (FP) steels are the most common material for engineering and automotive industries (gear box parts, crankshaft, connecting rods, injection parts…). Without any extensive research, considering the different ...
Finding correlations between tool life and fundamental dry cutting tests in finishing turning of steel
(Elsevier, 2015)
Tool life is usually measured by end tool life tests, however, such experiments are costly and time consuming. Establishing correlation between these tests and shorter and cheaper tests is consequently of great interest. ...
Microstructure based flow stress model to predict machinability in ferrite–pearlite steels
(Elsevier Ltd., 2019)
A new flow stress model is proposed to describe the behaviour of ferrite–pearlite steels based on microstructure properties, including the effect of high strains, strain rates and temperatures. The model introduces strain ...
Mechanics of milling 48-2-2 gamma titanium aluminide
(Elsevier Ltd., 2020)
Accurate and fast prediction of cutting forces is important in high-performance cutting in the aerospace industry. Gamma titanium aluminide (γ-TiAl) is a material of choice for aerospace and automotive applications due to ...
Measurement of plastic strain and plastic strain rate during orthogonal cutting for Ti-6Al-4V
(Elsevier Ltd., 2021)
Finite Element Modelling used to predict machining outcomes needs to be supplied with the appropriate material thermomechanical properties which are obtained by specific testing devices and methodologies. However, these ...
Uncut chip geometry determination for cutting forces prediction in orthogonal turn-milling operations considering the tool profile and eccentricity
(Elsevier Ltd., 2021)
The cutting forces generated in machining are responsible for the tool deflection, part distortion, and features as chatter; therefore, their accurate estimation is fundamental to defining stable and safe working conditions ...
Heat transferred to the workpiece based on temperature measurements by IR technique in dry and lubricated drilling of Inconel 718
(Elsevier, 2016)
In manufacturing aeronautical critical components, such as turbine discs commonly made of Inconel 718, surface integrity is crucial to ensure their fatigue life. Among the machining processes used, the drilling operation ...
Roughness maps to determine the optimum process window parameters in face milling
(Elsevier Ltd., 2022)
Some industrial applications require structured surfaces with high roughness values to ensure their functionality (Ra > 1 µm, Rmax < 30 µm). In order to obtain these structured surfaces with high roughness values, face ...
Surface drag analysis after Ti-6Al-4V orthogonal cutting using grid distortion
(Elsevier Ltd, 2020)
Surface integrity directly affects the mechanical behavior of the workpiece, which is especially relevant on fatigue behavior. To characterize the quality of the machined surface, aspects such as material damage, roughness ...
Determining tool/chip temperatures from thermography measurements in metal cutting
(Elsevier, 2018)
Temperature measurement in metal cutting is of central importance as tool wear and surface integrity have been demonstrated to be temperature dependent. In this context, infrared thermography is presented as a reliable ...
Metal cutting experiments and modelling for improved determination of chip/tool contact temperature by infrared thermography
(Elsevier Ltd, 2015)
Temperature measurement in metal cutting at the chip and work contact is of central importance due to temperature dependence of tool wear and surface integrity. Infrared thermography is commonly employed to determine the ...
Uncertainty of Temperature Measurements in Dry Orthogonal Cutting of Titanium Alloys
(Elsevier, 2015)
Infrared radiation thermometer is used to measure the temperature of tool during dry orthogonal cutting of titanium alloys. The accuracy of measured temperature depends on several parameters such as the experimental set-up, ...
Exploring the effectiveness of using internal CNC system signals for chatter detection in milling process
(Elsevier, 2023)
Chatter is a harmful self-excited vibration that commonly occurs during milling processes. Data-driven chatter detection and prediction is critical to achieve high surface quality and process efficiency. Most existing ...
A tribological characterisation of Ti-48Al-2Cr-2Nb and Ti-6Al-4V alloys with dry, flood, and MQL lubricants
(Elsevier, 2023)
The development of cutting tools requires the knowledge of tribological phenomena at the tool – workpiece contact area. This knowledge is in dearth particularly for difficult-to-cut alloys like gamma titanium aluminide ...