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Hardening prediction of diverse materials using the Digital Image Correlation technique
(Elsevier, 2018)
In recent years, due to the introduction of higher resistance materials in the automotive sector, sheet metal-forming tool-makers have been forced to deal with more challenging process designs. Therefore, the optimisation ...
Post-forming, electro-plastic effect internal stress reduction in AA5754 aluminium alloy
(Elsevier, 2022)
Aluminium alloys are one of the most efficient materials for weight reduction in the car industry. However, the favourable performance of alloys conflicts with the difficulties of transforming these materials through plastic ...
Experimental and numerical analysis of the elastic behaviour of the TRIP 700 steel for springback predictions
(Mondragon Unibertsitatea. Goi Eskola Politeknikoa, 2012)
The demand for lightweight fuel-efficient vehicles and the increasing industrial competitiveness between constructors have motivated the automotive industry to introduce new materials and to reinforce the accuracy of metal ...
Towards the automation of the die spotting process: Contact blue pattern decryption
(Elsevier Ltd., 2020)
Automotive die spotting is one of the most complex and least standardized processes in the tool making process. A spotting expert identifies local contact areas through a blue-paste pattern and the die/sheet contact is ...
Experimental and Numerical Simulation Investigation on Deep Drawing Process of Inconel 718 with and without Intermediate Annealing Thermal Treatments
(MDPI AG, 2020)
The aeronautical industry is moving from high-capacity large-airplane construction to low-capacity small-airplane construction. With the change in the production volume, there is a need for more e cient manufacturing ...
Numerical simulation of U-Drawing test of Fortiform 1050 steel using different material models
(Elsevier Ltd., 2017)
Steel has been used in vehicles from the automotive industry's inception. Different steel grades are continually being developed
in order to satisfy new fuel economy requirements. For example, advanced high ...
Press hardening of alternative materials: conventional high- strength steels
(Springer Nature, 2017)
he increase in strength of new high strength steels(HHS) and advanced high strength steels (AHHS) has led toforming issues, such as high springback, low formability, increase of forming forces and tool wear. These problems ...
Numerical simulation of the roll levelling of third generation fortiform 1050 steel using a nonlinear combined hardening material model
(IOP Publishing Ltd, 2017)
Elasto–plastic behavior of the third generation Fortiform 1050 steel has been analysed using cyclic tension–compression tests. At the same time, the pseudo elastic modulus evolution with plastic strain was analysed using ...
On the accurate characterization of the drawbead up-lift forces
(IOP Publishing Ltd., 2018)
The competitiveness of the automotive sector has led to a high demand of accuracy and reduction in lead-time of the deep drawing tool making process. In that regard, the numerical simulation of the deep drawing process has ...
Contact pressure and sliding velocity ranges in sheet metal forming simulations
(2021)
In the last few years many efforts have been carried out in order to better understand what the real contact between material and tools is. Based on the better understanding new friction models have been developed which ...
U-drawing of Fortiform 1050 third generation steels. Numerical and experimental results
(IOP Publishing Ltd, 2017)
Elasto–plastic behavior of the third generation Fortiform 1050 steel has been analysed using cyclic tension–compression tests. At the same time, the pseudo elastic modulus evolution with plastic strain was analysed using ...
The influence of the kinematic hardening on the FEM simulation of Tension Levelling Process
(Elsevier Ltd., 2020)
Tension levelling is used in the steel industry to remove shape defects present in cold rolled strip. This technology is increasingly being employed by steel makers to level AHSS steels, because conventional roll levelers ...
Roll levelling semi-analytical model for process optimization
(IOP, 2016)
Roll levelling is a primary manufacturing process used to remove residual stresses and imperfections of metal strips in order to make them suitable for subsequent forming operations. In the last years the importance of ...
Drawbead uplift force analytical model for deep drawing operations
(IOP Publishing Ltd., 2018)
Drawbead uplift force calculation has been an open issue among the deep drawing tool maker and software developers in the last years. Starting from the original work of Stoughton (1988) many have been the models presented ...
Sensitivity analysis on an AC600 aluminum skin component
(IOP, 2016)
New materials are been introduced on the car body in order to reduce weight and fulfil the international CO2 emission regulations. Among them, the application of aluminum alloys is increasing for skin panels. Even if these ...
Numerical study of advanced friction modelling for sheet metal forming: influence of the die local roughness
(Elsevier Ltd., 2022)
Numerical simulation of sheet metal forming processes has become indispensable in the last decades. Although the complexity of the frictional behaviour is identified as a key factor for the prediction accuracy, the industry ...
The Interaction between the Sheet/Tool Surface Texture and the Friction/Galling Behaviour on Aluminium Deep Drawing Operations
(MDPI, 2021)
The increasing demands for lightweight design in the transport industry have led to an extensive use of lightweight materials such as aluminium alloys. The forming of aluminium sheets however presents significant challenges ...
New drawbead tester and numerical analysis of drawbeads closure force
(Springer, 2021)
Currently, a great deal of controversy exists regarding the real forces generated in drawbeads during sheet metal forming processes. The present work focuses on the analysis of the uplift force. First, a detailed literature ...
Comparison of the hardening behaviour of different steel families : from mild and stainless steel to advanced high strength steels
(Elsevier Ltd., 2015)
Although steel has been used in vehicles from the automotive industry's inception, different steel gradesare continually being developed in order to satisfy new fuel economy requirements. For example,advanced high strength ...
Influence of the pressure dependent coefficient of friction on deep drawing springback predictions
(Elsevier Ltd., 2016)
The aim of this work is to show the influence of defining a pressure dependent friction coefficient onnumerical springback predictions of a DX54D mild steel, a HSLA380 and a DP780 high strength steel. Thepressure dependent ...