Numerical modelling of the drag finishing process at a macroscopic scale to optimize surface roughness improvement on additively manufactured (SLM) Inconel 718 parts

Abstract

Drag finishing is one of the mass finishing processes that enhances surface roughness on complex and rough parts produced by additive manufacturing. This paper proposes a model to simulate abrasive media flowing around the part at a macroscopic scale based on an original rheological model inspired by civil engineering techniques. The correlation between the evolution of the surface roughness and numerical results reveals the high sensitivity of the process to media’s rheological behaviour and the surface orientation of the surface regarding media flow. This model provides a better understanding of the physical mechanisms (chip formation or plastic deformation) induced at the surface during polishing, and it helps choosing the optimal finishing conditions.