Surface integrity induced by machining process affects strongly the performance of functional products, for instance, the fatigue life as well as the resistance to stress corrosion cracking. Consequently, it is relevant ...

Broaching is a unique machining process with high accuracy and surface quality, which is employed in massand batch production for the manufacture of components with highly complex geometries. It involves the use of ...

Critical aero-engine components such as turbine discs must withstand severe cyclic stresses, which can eventually lead to low cycle fatigue (LCF) failures. These components are made of difficult-to-cut alloys and machining ...

Surface topography irregularities generated by broaching are analysed. Experimental tests were carried out on three workpiece materials: AISI 1045, Ti-6Al-4V, and Inconel 718, varying the cutting speed, rise per tooth, and ...

In machining of Ti-6Al-4V, it is commonly reported the appearance of segmented chip produced by adiabatic shearing (at high cutting speeds) and lack of ductility (at low cutting speeds). Moreover, machining is a manufacturing ...

A novel methodology to map the friction and normal stress distribution on the rake face using Partially Restricted Contact Length Tools in orthogonal cutting tests is proposed. The influence of cutting speed, feed and ...

Thin-walled aerostructural components frequently get distorted after the machining process. Reworking to correct distortions or eventually rejecting parts significantly increases the cost. This paper proposes a new approach ...

In the quest for decreasing fuel consumption and resulting gas emissions in the aeronautic sector, lightweight materials such as Carbon Fiber Reinforced Polymers (CFRPs) and Ti-6Al-4V alloys are being used. These materials, ...