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Uncut chip geometry determination for cutting forces prediction in orthogonal turn-milling operations considering the tool profile and eccentricity
(Elsevier Ltd., 2021)
The cutting forces generated in machining are responsible for the tool deflection, part distortion, and features as chatter; therefore, their accurate estimation is fundamental to defining stable and safe working conditions ...
In-SEM micro-machining reveals the origins of the size effect in the cutting energy
(Springer Nature, 2021)
High-precision metal cutting is increasingly relevant in advanced applications. Such precision normally requires a cutting feed in the micron or even sub-micron dimension scale, which raises questions about applicability ...
A novel methodology to characterize tool-chip contact in metal cutting using partially restricted contact length tools
(2021)
A novel methodology to map the friction and normal stress distribution on the rake face using Partially Restricted Contact Length Tools in orthogonal cutting tests is proposed. The influence of cutting speed, feed and ...
Modeling of Drag Finishing: Influence of Abrasive Media Shape
(MDPI, 2021)
Drag finishing is a widely used superfinishing technique in the industry to polish parts under the action of abrasive media combined with an active surrounding liquid. However, the understanding of this process is not ...
A novel indirect cryogenic cooling system for improving surface finish and reducing cutting forces when turning ASTM F-1537 cobalt-chromium alloys
(Springer, 2020)
This paper presents a novel indirect cryogenic cooling system, employing liquid nitrogen (LN2) as a coolant for machining the difficult-to-cut ASTM F-1537 cobalt-chromium (CoCr) alloy. The prototype differs from the already ...
Sensitivity analysis of the input parameters of a physical based ductile failure model of Ti-6Al-4V for the prediction of surface integrity
(Elsevier Ltd, 2020)
In machining of Ti-6Al-4V, it is commonly reported the appearance of segmented chip produced by adiabatic shearing (at high cutting speeds) and lack of ductility (at low cutting speeds). Moreover, machining is a manufacturing ...
Influence of lubrication condition on the surface integrity induced during drag finishing
(Elsevier Ltd, 2020)
Tribofinishing is one of the most popular polishing process in industry. The action of small abrasive media around parts enables to reduce significantly surface roughness and at the same time, to induce compressive residual ...
Surface drag analysis after Ti-6Al-4V orthogonal cutting using grid distortion
(Elsevier Ltd, 2020)
Surface integrity directly affects the mechanical behavior of the workpiece, which is especially relevant on fatigue behavior. To characterize the quality of the machined surface, aspects such as material damage, roughness ...
Inverse Identification of the Ductile Failure Law for Ti6Al4V Based on Orthogonal Cutting Experimental Outcomes
(MDPI, 2021)
Despite the prevalence of machining, tools and cutting conditions are often chosen based on empirical databases, which are hard to be made, and they are only valid in the range of conditions tested to develop it. Predictive ...