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Experimental and FEM analysis of surface integrity when broaching Ti64
(Elsevier, 2018)
The performance of aeronautic critical components is strongly dependent on its fatigue behavior, which is directly linked to their surface integrity condition. Broaching operation is a machining operation extensively used ...
FEM modeling of hard turning 42CrMoS4 steel
(Elsevier B.V., 2019)
A mechanistic model to predict cutting force on orthogonal machining of Aluminum 7475-T7351 considering the edge radius
(Elsevier B.V., 2019)
The ploughing force related with action of edge radius is an important factor which influences flow stress, chip formation or surface integrity. Some fraction of the cutting forces are called parasitic (additional) forces ...
In-SEM micro-machining reveals the origins of the size effect in the cutting energy
(Springer Nature, 2021)
High-precision metal cutting is increasingly relevant in advanced applications. Such precision normally requires a cutting feed in the micron or even sub-micron dimension scale, which raises questions about applicability ...
Measurement of plastic strain and plastic strain rate during orthogonal cutting for Ti-6Al-4V
(Elsevier Ltd., 2021)
Finite Element Modelling used to predict machining outcomes needs to be supplied with the appropriate material thermomechanical properties which are obtained by specific testing devices and methodologies. However, these ...
Enhancing surface integrity of A7050-T7451 aluminium alloy by pneumatic machine hammer peening
(Elsevier Ltd., 2022)
Aerostructures withstand cyclic mechanical loads and therefore, their design must fulfil surface integrity and fatigue strength requirements. This paper studies the effect of pneumatic machine hammer peening on surface ...
Surface topography irregularities generated by broaching
(Elsevier Ltd., 2022)
Surface topography irregularities generated by broaching are analysed. Experimental tests were carried out on three workpiece materials: AISI 1045, Ti-6Al-4V, and Inconel 718, varying the cutting speed, rise per tooth, and ...
Sensitivity analysis of the input parameters of a physical based ductile failure model of Ti-6Al-4V for the prediction of surface integrity
(Elsevier Ltd, 2020)
In machining of Ti-6Al-4V, it is commonly reported the appearance of segmented chip produced by adiabatic shearing (at high cutting speeds) and lack of ductility (at low cutting speeds). Moreover, machining is a manufacturing ...
Surface drag analysis after Ti-6Al-4V orthogonal cutting using grid distortion
(Elsevier Ltd, 2020)
Surface integrity directly affects the mechanical behavior of the workpiece, which is especially relevant on fatigue behavior. To characterize the quality of the machined surface, aspects such as material damage, roughness ...
Evaluation of different flow stress laws coupled with a physical based ductile failure criterion for the modelling of the chip formation process of Ti-6Al-4V under broaching conditions
(Elsevier, 2019)
During the machining of Ti-6Al-4V the changing deformation mechanisms produce a complex microstructure of segmented chips, which directly influenced tool-wear and process stability. Numerical simulation could give an insight ...
