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dc.rights.licenseAttribution-NonCommercial-NoDerivatives 4.0 International*
dc.contributor.authorOrtiz-de-Zarate, Gorka
dc.contributor.authorMadariaga, Aitor
dc.contributor.authorGaray, Ainara
dc.contributor.authorAzpitarte-Aranzabal, Larraitz
dc.contributor.authorCUESTA ZABALAJAUREGUI, MIKEL
dc.contributor.authorARRAZOLA, PEDRO JOSE
dc.contributor.otherSacristán Pérez, Irantzu
dc.date.accessioned2018-07-26T14:19:55Z
dc.date.available2018-07-26T14:19:55Z
dc.date.issued2018
dc.identifier.issn2212-8271eu_ES
dc.identifier.otherhttps://katalogoa.mondragon.edu/janium-bin/janium_login_opac.pl?find&ficha_no=147902eu_ES
dc.identifier.urihttps://hdl.handle.net/20.500.11984/1095
dc.description.abstractThe performance of aeronautic critical components is strongly dependent on its fatigue behavior, which is directly linked to their surface integrity condition. Broaching operation is a machining operation extensively used for the manufacturing of some features due to the good dimensional quality and surface integrity condition obtained. Thus, the characteristics of surface integrity obtained in broaching is a key aspect to be considered for the improvement of the fatigue life. This work proposes a Finite Element Method (FEM) model for the prediction of the surface integrity (material damage and residual stresses) of the workpiece obtained after the broaching process using the commercial finite element software DEFORM 2D. The model includes a self-characterized Johnson-Cook flow stress constitutive law for the titanium alloy Ti64. Experimental tests were carried out in an EKIN RAS 10x160x320 hydraulic broaching machine at different cutting conditions for the validation of the predictive model. Apart from the fundamental output variables, such as, forces and chip morphology, a comprehensive study of the surface integrity of the machined piece was done. The residual stresses generated by the cutting process were measured by the hole-drilling technique. Microstructural alterations (material damage) of the workpiece was analyzed by optical microscopy and Scanning Electron Microscope. Finally, the surface topography was examined by contact and optical profilometers. The results of the predictions showed significant good agreement with the experimental tests.
dc.description.sponsorshipThe authors hereby thank the Basque and Spanish Government projects respectively AEROBROCH (UE2016‐07), GENTALVE (KK-2016/00059), MICROMAQUINTE (PI_2014_1_116), EMULATE (DP12015-67667-C3-3R) and in the grant for Education and Training of Research Staff (PRE_2017_1_0394). The authors thank the Laboratory Technicians Denis Soriano and Erika Dominguez for their assistance in the realization of experimental tests and surface integrity analysis.
dc.description.sponsorshipGobierno de España
dc.description.sponsorshipGobierno Vasco
dc.language.isoengeu_ES
dc.publisherElseviereu_ES
dc.rights© 2018 Elsevier B.V.eu_ES
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/*
dc.subjectBroachingeu_ES
dc.subjectSurface Integrityeu_ES
dc.subjectFEMeu_ES
dc.subjectTi64eu_ES
dc.titleExperimental and FEM analysis of surface integrity when broaching Ti64eu_ES
dc.typeinfo:eu-repo/semantics/articleeu_ES
dcterms.accessRightsinfo:eu-repo/semantics/openAccesseu_ES
dcterms.sourceProcedia CIRPeu_ES
dc.description.versioninfo:eu-repo/semantics/publishedVersioneu_ES
local.contributor.groupMecanizado de alto rendimientoeu_ES
local.description.peerreviewedtrueeu_ES
local.description.publicationfirstpage466eu_ES
local.description.publicationlastpage471eu_ES
local.identifier.doihttps://doi.org/10.1016/j.procir.2018.05.033eu_ES
local.relation.projectIDGE/Programa Estatal de Investigación, Desarrollo e Innovación Orientada a los Retos de la Sociedad, Convocatoria 2015, Modalidad 1: Proyectos de I+D+I/DPI2015-67667-C3-3-R/ES/Modelización y análisis experimental del proceso de mecanizado en la escala micro/EMULATE
local.relation.projectIDGV/Convocatoria Universidad Empresa 2016-2017/ UE2016-07/CAPV/Influencia del material pieza, condiciones de corte y herramienta en la condición de integridad superficial del material pieza y vida de herramienta resultante en el proceso de brochado de componentes aeronáuticos/AEROBROCH
local.relation.projectIDGV/Elkartek 2016/ KK-2016-00059/CAPV/Tecnologías disruptivas para la nueva generación de turbinas de alta velocidad/GENTALVE
local.relation.projectIDGV/Convocatoria de ayudas a la Investigación básica y-o aplicada 2014-2015/PI_2014_1_116/CAPV/Estudio de la influencia de la microestructura de aceros y superaleaciones base níquel en la maquinabilidad e integridad superficial de componentes mecanizados/MICROMAQUINTE
local.source.detailsVol. 71. Pp. 466–471. 6 June 2018eu_ES
oaire.format.mimetypeapplication/pdf
oaire.file$DSPACE\assetstore


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